SID 3 – Mobile on-demand control loop insights and tuning

SID 3 is a smart industrial diagnostics software that identifies process inefficiencies by analyzing control loop behaviour, communication patterns, and system interactions that impact production performance.

Find what’s slowing your process—before it shows up as downtime. 

Product type: Software-only | On-premise | No cloud required

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Quick Overview

➜ Application: Process diagnostics & performance analysis

➜ Focus: Identifying inefficiencies, instability, and abnormal behaviour

➜ Technology: Control loop behaviour & system interaction analysis

➜ Deployment: On-premise software (no cloud)

➜ Compatibility: Any PLC, HMI, or Edge device

➜ Data handling: Minimal data usage (no raw data storage)

➜ Security: No cloud connection required

➜ Scalability: Suitable for small to large process environments

What SID 3 Actually Does

SID 3 helps engineering and maintenance teams understand why a process is underperforming, even when equipment appears to be operating normally. By analyzing how control loops and system interactions behave over time, SID 3 exposes inefficiencies that lead to slow cycles, instability, quality variation, and unnecessary wear.

Instead of reacting to alarms or production losses after the fact, SID 3 provides insight into subtle behavioural changes within the process—allowing teams to correct inefficiencies early and improve throughput, consistency, and reliability.

SID 3 operates fully on-premise, making it ideal for environments where data security, availability, and independence from cloud infrastructure are critical. Works on a Windows mobile device or laptop.

Key Capabilities

Process Behaviour Analysis
→ Identify hidden inefficiencies affecting cycle time and output.

Control Loop Interaction Visibility
→ See how multiple loops and systems influence one another.

Early Instability Detection
→ Catch oscillations or abnormal responses before quality is impacted.

Performance Trending
→ Track process behaviour over time to support continuous improvement.

Configurable Thresholds
→ Define acceptable process behaviour based on real operating conditions.

Vendor-Agnostic Design
→ Works across mixed automation environments without lock-in.

Who This Is For — And Who It Isn’t

Ideal for:

• Process engineers focused on efficiency and consistency
• Plants experiencing unexplained slowdowns or variability
• Continuous improvement initiatives
• Integrators diagnosing performance issues during commissioning
• Facilities seeking insight without adding sensors

Not ideal if:

• Your primary goal is early detection of mechanical wear (see SID 1)
• You need full network diagnostics and security monitoring (see IntraVUE)
• You require complete plant-wide device health analysis (see SID 5)

Use Cases

Identifying Process Bottlenecks
Detect where control loop behaviour is limiting throughput or causing delays.

Improving Production Consistency
Stabilize processes by identifying abnormal or inefficient responses.

Commissioning & Optimization Support
Verify that new or modified systems perform as intended.

Continuous Improvement Programs
Use behavioural data to support long-term optimization initiatives.

Reducing Unnecessary Wear
Correct inefficiencies that increase stress on equipment.

Technical Specifications

Technology

• Diagnostic focus: Process behaviour & control interaction analysis
• Control structures: PID and related loop architectures

Deployment

• Software-only solution
• No cloud connection
• On-premise installation

Data & Security

• Minimal data collection
• No raw data storage
• Secure access via HTTPS/API

Compatibility

• PLCs
• HMIs
• Edge devices
• Vendor-agnostic system

Operation

• Continuous monitoring
• Suitable for 24/7 industrial processes

Compatibility and Deployment

SID 3 integrates into existing automation systems without disrupting control strategies or requiring additional hardware.

Compatible with:

• Any PLC platform
• Existing HMIs
• Edge computing devices

Deployment highlights:

• No cloud setup
• No vendor lock-in
• No process-specific binding

Documents and Downloads

Use Case – Packaging – Improving Efficiency and minimizing downtime in packaging operations(330kb)

Frequently Asked Questions

What problems does SID 3 help identify?
SID 3 identifies inefficiencies, instability, and abnormal behaviour within industrial processes that impact performance and quality.

Does SID 3 require additional sensors?
No. SID 3 analyzes existing control and system behaviour without adding hardware.

Is SID 3 cloud-based?
No. SID 3 runs fully on-premise, keeping all data inside your facility.

How does SID 3 differ from SID 1?
SID 1 focuses on detecting mechanical wear. SID 3 focuses on process inefficiencies and performance issues.

Can SID 3 be used across multiple sites?
Yes. SID 3 can be deployed consistently across multiple lines and facilities.

Ready to Uncover What’s Slowing Your Process?