SID 5 – Centralized Control Loop Monitoring for Complete Asset Visibility
SID 5 is a centralized industrial diagnostics software that provides a complete, real-time overview of machine health by continuously monitoring control loop behaviour across your entire operation.
Factory-wide diagnostics from a single dashboard.
Product type: Software-only | On-premise | No cloud required | No additional sensors
Book Demo / Ask QuestionsQuick Overview
➜ Application: Centralized diagnostics & asset monitoring
➜ Scope: Multi-machine, multi-loop environments
➜ Technology: Control loop behaviour analysis
➜ Data Collection: Passive via OPC-UA / MQTT
➜ Deployment: On-premise software (no cloud)
➜ Sensors Required: None
➜ Cloud Dependency: None
➜ Scalability: Factory-wide and multi-site capable
What SID 5 Actually Does
SID 5 gives maintenance and engineering teams a single, unified view of the health of all monitored machines in a facility. By continuously analyzing control loop behaviour, SID 5 detects wear, instability, and unwanted events before they escalate into downtime or production losses.
Unlike point tools or reactive alarm systems, SID 5 centralizes diagnostics across machines and control loops, allowing teams to prioritize issues, understand cost impact, and act faster. All insights are generated on-premise, without cloud connections, raw data storage, or additional sensors.
SID 5 is designed for plants that need visibility at scale, not just insight at the machine level.
Key Capabilities
Centralized Diagnostics Dashboard
→ Monitor all machines and control loops from one interface.
Control Loop Status Overview
→ Instantly see healthy, warning, and critical loops across the plant.
Baliso Graph Visualization
→ Clearly visualize changes in Proportional, Integral, and Derivative behaviour.
Real-Time Alerts & Prioritization
→ Identify issues early and focus on what matters most.
Cost-of-Failure Insights
→ Assign monetary impact to alerts to drive smarter decisions.
Reporting & Analytics
→ Generate asset, alert, and fleet-level reports in minutes.
Passive Data Collection
→ Gather insights via OPC-UA / MQTT with no impact on control systems.
Who This Is For — And Who It Isn’t
Ideal for:
- Facilities with multiple machines and control loops
- Maintenance teams managing plant-wide reliability
- Engineering teams seeking a unified diagnostics platform
- Plants aiming to prioritize maintenance based on risk and cost
- Operations that require secure, cloud-free diagnostics
Not ideal if:
- You only need portable, single-asset diagnostics (see SID 1)
- Your focus is strictly process efficiency tuning (see SID 3)
- You require communication network or cybersecurity diagnostics (see IntraVUE)
Use Cases
Factory-Wide Asset Monitoring
Track the health of all monitored machines from a single dashboard.
Early Detection of Wear & Instability
Identify gradual or sudden changes in control behaviour before failure.
Maintenance Prioritization
Focus resources on the machines with the highest risk or cost impact.
Operational Reporting & Oversight
Provide management with clear, data-driven insights into plant health.
Scaling Predictive Maintenance Programs
Expand diagnostics across lines, areas, and sites without adding sensors.
Technical Specifications
Technology
- Diagnostic method: Control loop behaviour analysis
- Visualization: Baliso Graph (PID gain representation)
Data & Connectivity
- Passive data collection via OPC-UA / MQTT
- No raw data storage
- Secure on-premise access
Deployment
- Software-only
- No cloud connection
- No additional sensors required
Operation
- Continuous monitoring
- Real-time alerts
- Suitable for 24/7 industrial environments
REPORTING & INSIGHTS
SID 5 includes built-in reporting tools that transform diagnostics data into actionable insights:
Asset Alert Summary
→ View all active and resolved alerts by machine.
Alert Trend Report
→ Identify recurring issues and hidden patterns over time.
Fleet Report
→ Compare performance across machines and control loops to prioritize maintenance.
These reports provide clarity for both technical teams and decision-makers.
Compatibility and Deployment
SID 5 integrates seamlessly into existing automation environments without changes to control strategies.
Compatible with:
- PLCs
- HMIs
- Edge devices
- Vendor-agnostic
Deployment advantages:
- Rapid setup
- Flexible configuration of control loops per machine
- Scales easily as operations grow
Documents, Downloads and Link
Central Monitoring of Control Loops in Large Plants
SID 5 Product BrochureFrequently Asked Questions
How is SID 5 different from SID 1?
SID 1 focuses on early detection of mechanical wear on individual assets. SID 5 provides a centralized overview across all machines and control loops.
Does SID 5 require additional sensors?
No. SID 5 passively gathers data via OPC-UA / MQTT.
Is SID 5 cloud-based?
No. SID 5 operates entirely on-premise with no cloud dependency.
How quickly does SID 5 deliver value?
Within minutes of setup, SID 5 begins providing live insights and alerts.
Can SID 5 scale across large facilities?
Yes. SID 5 is designed for factory-wide and multi-site deployments.





